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GLOSSARY
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ABNORMAL OPERATING
CONDITIONS: Environmental conditions that are unfavorable, harmful or
detrimental to or for the operation of a hoist, such as excessively high
(over 100 deg.) or low (below 0 deg.) F ambient temperatures, corrosive
fumes, dust laden or moisture laden atmospheres, and hazardous locations. |
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ADJUSTABLE OR
VARIABLE VOLTAGE: A method of control by which the motor supply
voltage can be adjusted. |
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AUTOMATIC CRANE:
A crane which when activated operates through a preset cycle or cycles. |
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AUXILIARY HOIST:
A supplemental hoisting unit usually designed to handle lighter loads at a
higher speed than the main host. |
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AUXILIARY GIRDER
(OUTRIGGER): A girder arranged parallel to the main girder for
supporting the platform, motor base, operator's cab, control panels, etc.,
to reduce the torsional forces such load would otherwise impose on the main
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BOX
SECTION:
The rectangular cross-section of girders, trucks or other members enclosed
on four sides.
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BRAKE: A
device, other than a motor, used for retarding or stopping motion by
friction or power means.
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BRANCH CIRCUIT:
The circuit conductors between the final over current device protecting the
circuit and the outlet(s).
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BRIDGE: That pant of an overhead crane consisting of girders, trucks, end
ties, walkway and drive mechanism which carries the trolley and travels in a
direction parallel to the runway.
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BRIDGE CONDUCTORS: The electrical conductors located along the bridge
structure of a crane to provide power to the trolley.
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BRIDGE RAIL: The rail supported by the bridge girders on which the trolley
travels.
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BUMPER (BUFFER): An energy absorbing
device for reducing impact when a moving crane or trolley reaches the end of
its permitted travel, or when two moving cranes or trolleys come into
contact.
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CAB-OPERATED CRANE: A crane controlled by an operator in a cab located on
the bridge or trolley.
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CAMBER: The slight upward vertical curve given to girders to compensate
partially for deflection due to hook load and weight of the Crane.
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CAPACITY: The maximum rated load (in tons) which a crane is designed to
handle.
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CLEARANCE: Minimum distance from the extremity of a crane to the nearest
obstruction.
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CMAA: Crane Manufacturers Association of America, Inc. (Formerly EOCI-Electric
Overhead Crane Institute).
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COLLECTORS: Contacting devices for collecting current from the runway or
bridge conductors. The mainline collectors are mounted on the bridge to
transmit current from the runway conductors, and the trolley collectors are
mounted on the trolley to transmit current from the bridge conductors.
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CONTACTOR, MAGNETIC: An electro-magnetic device for opening and closing an
electric power circuit.
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CONTROLLER: A device for regulating in a pre-determined way the power
delivered to the motor or other equipment.
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COUNTER-TORQUE: A method of control by which the motor is reversed to
develop power to the opposite direction.
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COVER PLATE: The top or bottom plate of a box girder.
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CROSS SHAFT: The shaft extending across the bridge, used to transmit torque
from motor to bridge drive wheels.
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CUSHIONED START: An electrical or
mechanical method for reducing the rate of acceleration of a travel motion.
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DEAD LOADS: The loads on a structure that remain in a fixed position
relative to the structure. On a crane bridge such loads include the girders,
foot walk, cross shaft, drive units, panels, etc.
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DEFLECTION: Displacement due to bending or twisting in a vertical or lateral
plane, caused by the imposed live and dead loads.
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DIAPHRAGM: A plate or partition between opposite parts of a member, serving
a definite purpose in the structural design of the member.
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DRIVE GIRDER: The girder on which the bridge drive machinery is mounted.
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DUMMY CAB: An operator's compartment or platform on a pendant or radio
controlled crane, having no permanently mounted electrical controls, in
which an operator may ride while controlling the crane.
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DYNAMIC LOWERING: A method of control by which the hoist motor is so
connected in the lowering direction, that when it is over-hauled by the
load, it acts as a generator and forces current either through the resistors
or back into the line.
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EDDY-CURRENT BRAKING: A method of control by which the motor drives
through
an electrical induction load brake.
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EFFICIENCY OF GEARING AND SHEAVES: The percentage of force transmitted
through these components that is not lost to friction.
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ELECTRIC OVERHEAD TRAVELING CRANE: An electrically operated machine for
lifting, lowering, and transporting loads, consisting of a movable bridge
carrying a fixed or movable hoisting mechanism and traveling on an overhead
runway structure.
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ELECTRICAL BRAKING SYSTEM: A method of controlling crane motor speed when in
an overhauling condition, without the use of friction braking.
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ENCLOSED CONDUCTOR(S): A conductor or group of conductors substantially
enclosed to prevent accidental contact.
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ENCLOSURE: A housing to contain electrical components, usually specified by
a NEMA classification number.
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END APPROACH: The minimum horizontal distance, parallel to the runway,
between the outermost extremities of the crane and the centerline of the
hook.
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END TIE: A structural member other than the end truck that connects the ends
of the girders to maintain the squareness of the bridge.
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END TRUCK: The unit consisting of truck frame, wheels, bearings, axles,
etc., which supports the bridge girders.
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FAIL-SAFE: A provision designed to automatically stop or safely control any
motion in which a malfunction occurs.
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FIELD WIRING: The wiring required after erection of the crane.
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FIXED AXLE: An axle that is fixed in the truck and on which the wheel
revolves.
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FLOOR-OPERATED CRANE: A crane which is pendant controlled by an operator on
the floor or an independent platform.
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FOOTWALK: The walkway with handrail and toe boards, attached to the bridge
or trolley for access purposes.
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GANTRY CRANE: A crane similar to an overhead crane except that the
bridge
for carrying the trolley or trolleys is rigidly supported on two or more
legs running on fixed rails or other runway.
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GIRDERS: The principal horizontal beams of the crane bridge which supports
the trolley and is supported by the end trucks.
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GROUND FAULT: An accidental conducting connection between the electrical
circuit or equipment and the earth or some conducting body that serves in
place of the earth.
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IDLER SHEAVE: A sheave used to equalize tension in opposite parts of a
rope.
Because of its slight movement, it is not termed a running sheave.
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INDUSTRIAL DUTY CRANE: Service classification covered by CMAA Specification
No.70, "Specifications for Electric Overhead Traveling Cranes".
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INSULATION CLASS: Motor winding insulation rating which indicates its
ability to withstand heat and moisture.
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INVERTER (VARIABLE FREQUENCY DRIVE): A method of control by which the fixed
line voltage and frequency is changed to a three-phase system with
infinitely variable voltage and frequency.
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LATERAL FORCES: Horizontal forces perpendicular to the axis of the member
being considered.
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LIFT: Maximum safe vertical distance
through which the hook, magnet, or bucket can move.
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LIFT CYCLE: Single lifting and lowering motion (with or without load).
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LIFTING DEVICES: Buckets, magnets, grabs and other supplemental devices, the
weight of which is to be considered part of the rated load, used for ease in
handling certain types of loads.
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LIMIT SWITCH: A device designed to cut off the power automatically at or
near the limit of travel for the crane motion.
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LINE CONTACTOR: A contactor to disconnect power from the supply lines.
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LIVE LOAD: A load that moves relative to the structure under consideration.
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LOAD BLOCK: The assembly of hook, swivel, bearing, sheaves, pins and frame
suspended by the hoisting ropes.
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LOAD CARRYING PART: Any part of the crane in which the induced stress is
influenced by the load on the hook.
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LOAD CYCLE: One lift cycle with load plus one lift cycle without load.
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LONGITUDINAL STIFFENERS: Horizontal members attached to the web of the
bridge girder to prevent web buckling.
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MAGNETIC CONTROL: A means of controlling direction and speed by using
magnetic contactors and relays.
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MAIN LINE CONTACTOR: A magnetic contactor used in the incoming power circuit
from the main line collectors.
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MAIN LINE DISCONNECT SWITCH: A manual switch that breaks the power lines
leading from the main line collectors.
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MANUAL-MAGNETIC DISCONNECT SWITCH: A power disconnecting means consisting of
a magnetic contactor that can be operated by remote pushbutton and can be
manually operated by a handle on the switch.
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MASTER SWITCH: A manually operated device that serves to govern the
operation of contactors and auxiliary devices of an electric control.
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MATCH MARKING: Identification of non-interchangeable parts for reassembly
after shipment.
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MECHANICAL LOAD BRAKE: An automatic type of friction brake used for
controlling loads in the lowering direction. This unidirectional device
requires torque from the motor to lower a load but does not impose
additional load on the motor when lifting a load.
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MEAN EFFECTIVE LOAD: A load used in durability calculations accounting for
both maximum and minimum loads.
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MILL DUTY CRANE: Service classification covered by AISE Standard No. 6,
“Specification for Electric Overhead Traveling Cranes for Steel Mill
Service”.
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MULTIPLE GIRDER CRANE: A crane that has two or more girders for supporting
the live load.
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OPERATOR'S CAB: The operator's compartment from which movements of
the crane
are controlled. To be specified by the manufacturer as open, having only
sides or a railing around the operator, or enclosed, complete with roof,
windows, etc.
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OVERLOAD: Any load greater than the rated load.
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OVERLOAD PROTECTION (OVERCURRENT): A device operative on excessive current
to cause and maintain the interruption or reduction of current flow to the
equipment governed.
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PENDANT PUSHBUTTON STATION: Means
suspended from the crane operating the controllers from the floor or other
level beneath the crane.
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PITCH DIAMETER (ROPE): Distance through the center of a drum or sheave from
center to center of a rope passed about the periphery.
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PLAIN REVERSING CONTROL: A reversing control which has identical
characteristics for both directions of motor rotation.
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PLUGGING: A control function that accomplishes braking by reversing the
motor line voltage polarity or phase sequence.
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PROTECTIVE PANEL: An assembly containing overload and under voltage
protection for all crane motions.
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RATED LOAD: The maximum load that the crane is designed to handle safely
as
designated by the manufacturer.
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REGENERATIVE BRAKING: A method of controlling speed in which electrical
energy generated by the motor is fed back into the power system.
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REGULATED SPEED: A function that tends to maintain constant motor speed for
any load for a given speed setting of the controller.
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REMOTE OPERATED CRANE: A crane controlled by an operator not in a pulpit or
in the cab attached to the crane, by any method other than pendant or rope
control.
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RESISTOR RATING: Rating established by NEMA, which classifies resistors
according to percent of full load current on first point and duty cycle.
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ROTATING AXLE: An axle that rotates with the wheel.
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RUNNING SHEAVE: A sheave that rotates as the hook is raised or lowered.
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RUNWAY: The rails, beams, brackets and framework on which the crane
operates.
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RUNWAY CONDUCTORS: The main conductors mounted on or parallel to the runway
that supplies current to the crane.
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RUNWAY RAIL: The rail supported by the runway beams on which the bridge
travels.
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SHALL: This word indicates that adherence to the particular requirement is
necessary in order to conform to the specification.
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SHEAVE: A grooved wheel or pulley used with a rope or chain to change
direction and point of application of a pulling force.
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SHOULD: This word indicates that the requirement is a recommendation, the
advisability of which depends on the facts in each situation.
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SKELETON CAB: Same as dummy cab.
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SKEWING FORCES: Lateral forces on the bridge truck wheels caused by the
bridge girders not running perpendicular to the runways. Some normal skewing
occurs in all bridges.
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SPAN: The horizontal distance center-to-center of runway rails.
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STATIC CONTROL: A method of switching electrical circuits without the use of
contacts.
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STEPLESS CONTROL: A type of control system with infinite speed control
between minimum speed and full speed.
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STEPPED CONTROL: A type of control system with fixed speed points.
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STOP: A device to limit the travel of a trolley or crane bridge. This device
normally is attached to a fixed structure and normally does not have energy
absorbing ability.
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STRENGTH, AVERAGE ULTIMATE: The average tensile force per unit of cross
sectional area required to rupture the material as determined by test.
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SWEEP: Maximum lateral deviation from straightness of a structural member,
measured at right angles to the Y-Y axis.
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TEFC: Totally enclosed fan cooled.
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TENV: Totally enclosed non-ventilated.
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TORQUE, FULL LOAD (MOTOR): The torque produced by a motor operating at its
rated horsepower and speed.
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TORSIONAL BOX GIRDER: Girder in which the bridge rail is located over one
web.
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TORSIONAL FORCES: Forces which can cause twisting of a member.
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TROLLEY: The unit carrying the hoisting mechanism which travels on the
bridge rails.
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TROLLEY FRAME: The basic structure of the trolley on which are mounted the
hoisting and traversing mechanisms.
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TWO BLOCKING: Condition under which the load block or load suspended from
the hook becomes jammed against the crane structure preventing further
winding up of the hoist drum.
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